800 Series Coil Winding Machines

Extra large capacity, high torque coil winding machine.

The Broomfield 800 coil winding machine features a four-speed gearbox, delivering high torque for winding large, heavy coils. Designed for heavy-duty applications, it efficiently handles multiple heavy conductors.

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Three models are available:

800A: Winding headstock.

800B: Winding headstock with tailstock mounted on precision ways.

800C: Winding headstock, tailstock on precision ways and automatic wire guide traversing mechanism.

• Four speed ranges with variable speed within each range.
• Heavy-duty welded steel construction.
• Easily adaptable for winding single or multiple coils.
• Air and air/oil actuated disc brakes for positive stopping.
• Electronic wire guide traverse: Two precision layering styles are provided; Parallel and Spiral (800C).
• Setup time is minimized by use of electronic controls for setting wire pitch and stopping at the desired turns count (800C). The operator only needs to enter this data and to set the winding width stops. Winding speed ranges are easily selected.
• Reverse bend system eliminates the need for pounding wire or pressing coils into shape, produces tighter coils and uses less wire (800C).

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Motor Equipment: 5 hp (3.73 kW), 10 hp (7.46 kW), or 25 hp (18.65 kW) motor with variable speed, foot controlled, vector drive.

Faceplate: 22" (558.8 mm) diameter.

Power Requirements:
Electrical
5 hp: 220V, three phase, 40 amps.
10 hp: 460V, three phase, 20 amps.
25 hp: 460V, three phase, 40 amps.
(Other voltages available)

Air 5 hp: 220V, three phase, 40 amps.
(Other voltages available)

Spindle Rotation: Either direction can be selected by a switch on the control panel.

Spindle Center Height: 49.5" (1257.3 mm) from the floor.

Brake: Electromagnetic spring set disc brake (for 5 hp) or air actuated disc brake (above 5 hp) operated by removing foot from variable speed control, by total turns counter or by emergency stop button.

Spindle Brake: Air/hydraulic actuated caliper on 28" (711.2 mm) disc on the output spindle.

Tailstock: Mounted on precision ways to allow positioning anywhere along winding axis. 4" (101.6 mm) quill travel. 60° live center in No. 5 or No. 6 morse taper.

Maximum Distance Between Centers:
800B and 800C: 65" (1651 mm)

Maximum Swing Diameter:
800A: 98" (2489.2 mm)
800B and 800C: 74" (1879.6 mm)

Maximum Weight Capacity:
30,000 lbs. (13,607.77 kg) between centers.
5,000 lbs. (2,267.96 kg) cantilevered.
48" (1219.2 mm) from the spindle.

Machine Control:
A and B Models: Programmable electronic counter.
C Models: S-50 winding controller with 50 programmable stops, 7 program capacity, parallel and spiral layering and end stops to define winding width.

Weight:
800A: 4,800 lbs. (2,177.24 kg)
800B: 6,600 lbs. (2,993.71 kg)
800C: 18,000 lbs. (8,164.66 kg)

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• Broomfield MP-5 Controller automatically coordinates winding functions and provides for program storage.
• Multi-wire guide assembly.
• 50 hp drive Assembly
• Pulleys for square and rectangular wire.
• Automatic run.
• Machine length according to your needs.
• Winding area safety devices.
• Paper insulation dereeler/tensioners.
• Multiple coil winding.
• Custom modifications for special applications.

Spindle Speeds & Corresponding Torques (5 hp)
0-5 rpm	5,252 ft. - lbs.	(7121 Nm)
0-8 rpm	3,282 ft. - lbs.	(4450 Nm)
0-16 rpm	1,641 ft. - lbs.	(2225 Nm)
0-24 rpm	1,094 ft. - lbs.	(1483 Nm)

Spindle Speeds & Corresponding Torques (10 hp)
0-10 rpm	5,252 ft. - lbs.	(7121 Nm)
0-16 rpm	3,282 ft. - lbs.	(4450 Nm)
0-32 rpm	1,641 ft. - lbs.	(2225 Nm)
0-48 rpm	1,094 ft. - lbs.	(1483 Nm)

Spindle Speeds & Corresponding Torques (25 hp)
0-25 rpm	5,252 ft. - lbs.	(7121 Nm)
0-40 rpm	3,282 ft. - lbs.	(4450 Nm)
0-80 rpm	1,641 ft. - lbs.	(2225 Nm)
0-120 rpm	1,094 ft. - lbs.	(1483 Nm)