600 Series Coil Winding Machine

Multi-speed, large-capacity, high-torque coil winding machine.

The Broomfield 600 coil winding machines provide four speed and torque ranges. This model is very popular for manufacturing distribution transformer coils because of its heavy duty design and versatility.

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Three models are available:

600A: Winding headstock.

600B: Winding headstock with tailstock mounted on precision ways.

600C: Winding headstock, tailstock on precision ways and automatic wire guide traversing mechanism.

• Four (4) speed ranges with variable speed within each range (Maximum speed 388 rpm).
• Heavy-duty welded steel construction.
• Electrically actuated disc brake for positive stopping (5 hp).
• Electronic wire guide traverse: Two (2) precision layering styles are provided; Parallel and Spiral (600C).
• Setup time is minimized by use of electronic controls for setting wire pitch and stopping at the desired turns count (600C). The operator only needs to enter this data and to set the winding width stops. Winding speed ranges are easily selected.
• Reverse bend system eliminates the need for pounding wire or pressing coils into shape, produces tighter coils and uses less wire (600C).
• Easily adaptable for winding single or multiple coils.

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Motor Equipment: 5 hp (3.73 kW) or 10 hp (7.46 kW) AC motor with variable speed, foot controlled, vector drive.

Faceplate: 14" (355.6 mm) diameter.

Primary Reduction: Belt and pulley.

Secondary Reduction: Four speed gearbox.

Power Requirements:
Electrical
5 hp: 220V, three phase, 40 amps.
10 hp: 440V, three phase, 20 amps (Other voltages available).

Air 80 PSI (5.5 bars) at minimal CFM (10 hp).

Spindle Rotation: Either direction can be selected by a switch on the control panel.

Spindle Center Height: 43" (1092.2 mm) from the floor.

Brake:
5 hp: Electromagnetic spring set disc brake.
10 hp: Air actuated disc brake.

Tailstock: Mounted on precision ways to allow positioning anywhere along the winding axis. 4" (101.6 mm) quill travel. 60° live center in No. 4 Morse Taper.

Maximum Distance Between Centers:
600B and 600C: 42" (1066.8 mm)

Maximum Swing Diameter:
600A: 83" (2108.2 mm)
600B: 63" (1600.2 mm)
600C: 63" (1600.2 mm)

Machine Control:
A and B Models: Programmable electronic counter.
C Model: S-50 winding controller with 50 programmable stops, 7 program capacity, parallel and spiral layering and end stops to define winding width.

Weight:
600A: 2,500 lbs. (1133.98 kg)
600B: 3,500 lbs. (1587.57 kg)
600C: 4,900 lbs. (2222.60 kg)

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• Broomfield MP-5 Controller automatically coordinates winding functions and provides for program storage.
• Multi-wire guide assembly.
• Pulleys for square and rectangular wire.
• Automatic run.
• Longer or shorter machine length.
• 15 hp (11.19 kW) spindle motor and high torque gearbox
• Heavy-duty tailstock.
• Winding area guard.
• Paper insulation dereeler/tensioners.
• Multiple coil winding.
• Custom modifications for special applications.

Spindle Speeds & Corresponding Torques (5 hp)
0-29 rpm	905 ft. - lbs.	(1227 Nm)
0-77 rpm	341 ft. - lbs.	(462 Nm)
0-146 rpm	180 ft. - lbs.	(244 Nm)
0-388 rpm	68 ft. - lbs.	(92 Nm)

Spindle Speeds & Corresponding Torques (10 hp)
0-29 rpm	1,810 ft. - lbs.	(2454 Nm)
0-77 rpm	682 ft. - lbs.	(925 Nm)
0-146 rpm	360 ft. - lbs.	(488 Nm)
0-388 rpm	136 ft. - lbs.	(184 Nm)