400 Series Coil Winding Machines

Multi-speed, medium to large-capacity coil winding machine.

The Broomfield 400 Series coil winding machine has a large diameter winding capacity and can be purchased without a wire guide traverse mechanism, for hand winding.

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Three models are available:

400A: Winding headstock.

400B: Winding headstock with tailstock mounted on precision ways.

400C: Winding headstock, tailstock on precision ways and automatic wire guide traversing mechanism.

• Eight speed ranges with variable speed within each range (Maximum speed 590 RPM).
• Heavy-duty welded steel construction for superior strength.
• Electrically actuated disc brake for positive stopping.
• Electronic wire guide traverse. Two precision layering styles are provided, parallel and spiral.
• Set-up time is minimized by use of electronic controls for setting wire pitch and stopping at the desired turns count (400C model). The operator only needs to enter this data and set the winding width stops.
• Reverse bend system eliminates the need for pounding wire or pressing coils into shape, producing tighter coils and using less wire.
• Easily adaptable for winding single or multiple coils.

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Motor Equipment: 3 hp (2.24 kW) AC Vector motor and drive with foot controlled variable speed.

Faceplate: 14" (356 mm) diameter.

Primary Reduction: Belt and pulley.

Secondary Reduction: Four speed gearbox.

Power Requirements:
Electrical 220 volt, three phase, 20 amps (Other voltages available).

Spindle Rotation: Either direction can be selected by a switch on the control panel.

Spindle Center Height: 43" (1092 mm) from the floor.

Brake: Electromagnetic spring-set disc brake.

Tailstock: Mounted on precision ways to allow positioning anywhere along winding axis. 4” (102 mm) quill travel and 60° live center in number 4 Morse taper.

Maximum Distance Between Centers:
400B and 400C: 42.5" (1080 mm)

Maximum Swing Diameter:
400A: 83" (2108 mm)
400B: 63" (1600 mm)
400C: 32" (813 mm)

Machine Control:
400A and 400B: Programmable Electronic Counter.

400C: S-50 winding controller with 50 programmable stops, 7 program capacity, parallel and spiral layering and end stops to define winding width.

Weight:
400A: 1,200 lbs. (545 kg)
400B: 2,200 lbs. (1000 kg)
400C: 2,600 lbs. (1180 kg)

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• Broomfield MP-5 Controller automatically coordinates winding functions and provides for program storage.
• Multi-wire guide assembly.
• Pulleys for square and rectangular wire.
• Automatic run.               
• Longer or shorter machine length.
• 5 hp (3.73 kW) spindle motor.
• Heavy-duty tailstock.
• Winding area guard.
• Paper insulation dereeler/tensioners.
• Multiple coil winding.
• Custom modifications for special applications.

Spindle Speeds & Corresponding Torques (Low Speed)
0-28 rpm	560 ft. - lbs.	(759 Nm)
0-73 rpm	214 ft. - lbs.	(290 Nm)
0-110 rpm	142 ft. - lbs.	(193 Nm)
0-295 rpm	52 ft. - lbs.	(70 Nm)

Spindle Speeds & Corresponding Torques (High Speed)
0-55 rpm	285 ft. - lbs.	(386 Nm)
0-146 rpm	108 ft. - lbs.	(146 Nm)
0-220 rpm	70 ft. - lbs	(95 Nm)
0-590 rpm	27 ft. - lbs.	(37 Nm)