Hysteresis Round Wire Tensioners

Hysteresis Round Wire Tensioners

Precision-engineered for consistent round wire tension.

This simple system is easy to set and operate. Simply set the supply spool on the steel base place, centered over the centering pin. The wire is brought up over the top flange, into the gathering cone, then through a ceramic eyelet and felt pre-tensioner/wiper. The wire then makes a wrap around one or more capstan tensioning pulleys. Tensioning force is regulated at the tensioning head. This design will provide years of low maintenance and trouble-free service.


Specifications

Tension Control: Loosen two thumbscrews on the brake unit body and rotate the body to a percentage setting of full braking capacity. Then tighten the thumbscrews.

Tensioning Method: Hysteresis magnetic head is direct coupled to capstan tensioning pulley.

Wire Supply Spool Capacity: 20" (508 mm) maximum diameter flange and 6" - 22" (152.4 mm - 558.8 mm) height.

Weight: 40 lbs - 120 lbs (18.14 kgs - 54.43 kgs) depending upon model.

Dimensions: This will vary according to each model.


Optional Add-ons
  • Multiple stand heights available to accommodate different spool sizes.
  • Available in multiple cone diameters to fit a variety of spool sizes.
Models with Associated Wire Size & Tension
Model Wire Size Tension
HT-3042 (#30-#42 AWG) 0.48 oz-1.25 lbs, 14g-560g
HT-2238 (#22-#38 AWG) 1.92 oz-5 lbs, 54g-2.26 kgs
HT-1529 (#15-#29 AWG) 9.8 oz-20 lbs, 277g-9.07 kgs
HT-2242 (#22-#42 AWG) 0.48 oz-6.25 lbs, 14g-2.83 kgs
HT-1029 (#10-#29 AWG) 9.8 oz-40 lbs, 277g-18.14 kgs
HT-1042 (#10-#42 AWG) 0.48 oz-40 lbs, 4g-18.14 kgs

Engineered for reliability,
supported for life.

Reliability & Support

01

Quality You Can Trust

At Broomfield, every machine is built with precision and thoroughly tested. Our commitment to quality ensures that your equipment arrives ready to perform—reliably, accurately, and exactly as promised.

02

6 Month Machine Warranty

Our standard warranty provides coverage for 6 months starting from the date of machine delivery. This warranty ensures that any manufacturing defects or issues with materials are addressed, giving you peace of mind during the initial months of operation.

03

Support When It Matters

From maintenance and technical support to replacement parts, we’re here to keep your machine performing at its best for years to come. Call Broomfield machine support at (978) 779-6600.

04

Expert On-Site Assistance

Need hands-on support? Our experienced technicians are ready to deliver on-site service tailored to your needs. Schedule a visit today to keep your machine operating at peak performance.

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