Description:
The Broomfield 800 coil winding machine has a four speed gearbox and allows for high torque winding of large, heavy coils. This model will pull multiple heavy conductors.

Features:

• Three models available:
  800A: Winding headstock
  800B: Winding headstock with tailstock mounted on precision ways.
  800C: Winding headstock, tailstock on precision ways and automatic wire traversing mechanism.
• Four speed ranges with variable speed within each range.
• Heavy-duty welded steel construction.
• Easily adaptable for winding single or multiple coils.
• Air and air/oil actuated disc brakes for positive stopping.
• Electronic wire guide traverse: Two precision layering styles are provided; Parallel and Spiral (800C).
• Setup time is minimized by use of electronic controls for setting wire pitch and stopping at the desired turns count (800C). The operator only needs to enter this data and to set the winding width stops. Winding speed ranges are easily selected.
• Reverse bend system eliminates the need for pounding wire or pressing coils into shape, produces tighter coils and uses less wire (800C).

Motor Equipment: 5HP (3.73kw), 10HP (7.46kw), or 25HP (18.65kw) motor with variable speed, foot controlled, vector drive.

Faceplate: 22" (560mm) diameter.

Power Requirement: Electrical: 5HP: 220V, three phase, 40amps.
10HP: 460V, three phase, 20 amps
25HP: 460V, three phase, 40 amps.
Other voltages available.
Air: 80 PSI (5.5 bar) at minimal CFM

Spindle Rotation: Either direction can be selected by a switch on the control panel.

Spindle Center Height: 49.5" (1257mm) from the floor.

Brake: Electromagnetic spring set disc brake (for 5HP) or air actuated disc brake (above 5HP) operated by removing foot from variable speed control, by total turns counter or by emergency stop button.

Spindle Brake: Air/hydraulic actuated caliper on 28" (711mm) disc on the output spindle.

Tailstock: Mounted on precision ways to allow positioning anywhere along winding axis. 4" (102mm) quill travel. 60° live center in #5 or #6 morse taper.

Maximum Distance Between Centers:
800B & 800C: 65" (1651mm)

Maximum Swing Diameter:
800A: 98" (2489mm)
800B & C: 74" (1880mm)

Maximum Weight Capacity:
30,000 lbs. (13,636Kg) between centers.
5,000 lbs. (2273Kg) cantilevered.
48" (1219mm) from the spindle.

Machine Control: A & B Models: Programmable Electronic Counter.
C Model: S-50 winding controller with 50 programmable stops, 7 program capacity, parallel and spiral layering and end stops to define winding width. (See S-50 page for details).

Weight:
800A: 4800 lbs.  (2182Kg)
800B: 6600 lbs.  (3000Kg)
800C: 18000 lbs. (8182Kg)

Options:

• Broomfield MP-4 Controller automatically coordinates winding functions and provides for program storage.
  (See MP-4 page for details)
• Multi-wire guide assembly.
• Pulleys for square and rectangular wire.
• Automatic Run.
• Machine length according to your needs.
• Winding area safety devices.
• Paper insulation dereeler/tensioners.
• Multiple coil winding.
• Custom modifications for special applications.

For questions or more information on coil winders and/or our wire winders, please feel free to contact our sales team at (978) 779-6600 or through our online form.